How To Assemble The Frame

Now that we've got all the parts cut, we're ready to take apart the temporary frame and build the final machine!

(These instructions are in progress)

Step 1: Dissemble the temporary frame

Disassemble the temporary frame. Keep all of the parts, we will need them again. Sort the parts in an organized manner so that nothing is lost.

Step 2: Cut leg piece #1

As I was going through this process I realized that it's easier if leg piece #1 is actually cut into two pieces as shown below. I will go back and rework the directions from the beginning as soon as possible.

If you have already cut the leg pieces, cut leg piece #1 into one 12.5cm (5 in) section, and one remainder section which will be leg piece #7.

{picture of cut parts}

Step 3: Collect the leg parts

Collect each of the five lengths of 2x4, and each of the five angle braces that you cut in the last step. You should have two of each length of 2x4 and four of each shape of angle bracket.

{picture of all leg parts}

Step 4: Lay out the 2x4 sections

Lay out the 2x4 sections in the way that they will go together which will be like this:

{picture of parts laid out.

In case you didn't label them, here are the lengths of each part:

Step 5: Attach the braces

Attach each brace with four of the short wood screws provided. It is a good idea to drill pilot holes for these screws if you have access to a drill.

Note, you may want to use your remaining 10' 2x4 to check that everything lines up. Leg piece #1 does not attach in this step.

{picture of braces attached}

Step 6: Flip and repeat

Flip the leg over, and attach the braces on the back side

{Picture of braces attached on the other side

Step 7: Repeat

Repeat steps 2-5 for the second leg. It can help to build the second on on top of the first one to insure that they are the same.

Step 8: Attach leg mounting points

Attach the two remaining 12.5cm (5in) leg piece #1 segments to the back of the 4x8 sheet of plywood using four wood screws each 55cm (21.5in) from each end.

The legs will ultimately rest on these mounting points.

{picture of leg mounting points attached}

Step 9: Attach the legs

Attach the legs to the frame

Step 9: Construct arms

Step 10: Attach motors

Notes to self on things to improve: All of the braces should be designed with shapes which are not easily reversed