The Default Frame Assembly Guide

This frame was designed as the result of a massive community collaboration. It is designed to replace the old default frame. It is designed to be built anywhere in the world so the dimensions of the lumber are not critical, and no hardware is needed other than screws and glue.

The forum thread which discusses the design process can be found here. While 53 people contributed, @dlang and @madgrizzle deserve the bulk of the credit.

The completed machine will look like this:

Step 1: Buy Materials

To put together this frame you will need:

• Six 10' 2x4s
• Two 8' 2x4s
• Two sheets of 3/4 Plywood
• Two bricks
• Wood glue

The dimensions of the lumber are not critical, so if 2x4s are not available in your area, the equivalent lumber will work.

Step 2: Cut the 2x4s

Cut your 2x4s as shown in the picture below. None of these cuts are of a critical length. Small errors in the lengths of any of these parts will not affect the accuracy of the machine. Do try to create square ends as much as possible.

You will want to choose your straightest ten foot 2x4 to be the top beam.

Step 3: Assemble the left leg

To put together the left leg we will need:

• one Spacer
• one Front Leg
• one Kicker
• one Back Leg

The default frame is designed to use a combination of glue and screws to hold it together. The screws hold the parts in place while the glue dries and the glue will provide a very rigid connection once it dries.

First we will attach the kicker to the front leg. It should be positioned 10 inches (250mm) from the bottom of the front leg and protrude past the front leg by 1.5 inches (40mm). This is one of the few connections in this design which requires some care and measuring so take your time.

Place the spacer under the other end of the kicker to hold everything level.

Next, screw the spacer in place under the other end of the kicker.

Flip that entire assembly over and add the Back Leg by placing it so that it completes the triangle. Note that no measuring is needed, it simply connects the end of the spacer to the front leg in such a way that it doesn't extend past either one.

Using one of the extra spacers to keep everything level during this step can help.

Screw and glue both sides, and you are all done with the left leg.

Step 4: Assemble the right leg

Repeat that process for the right leg keeping in mind that it is the mirror image.

Step 5: Attach the front crossmembers

In this step we will be adding the the two front crossmembers.

First place the lower cross member so that it rests on the legs and screw it into place by screwing through the crossmember into the kicker of the leg, and by screwing through the front leg and into the crossmember.

Next, use the verticals to measure the spacing between the lower and upper crossmember and when the distance is right screw the block in place on either side, then screw the crossmember into place.

Step 6: Attach verticals

Place the two verticals between the upper and lower crossmembers. One of the diagonal pieces can be used as a measuring tool to make sure they are even and parallel. Screw through the crossmember into the vertical.

Step 7: Attach diagonal bracing

Attach the diagonal bracing.

Step 8: Attach rear crossmember

Attach the rear crossmember about 8 inches (200mm) up from the bottom of the back legs.

Step 9: Attach beams

Next we need to add the two beams which will hold the top bar. This is the second place where an angle is critical. These beams were positioned on the cut list so that they will have one square factory end, this end should be out so that the top bar can attach to it. The beams meet the legs at a 90 degree angle.

Step 10: Attach top bar

Attach the top bar by screwing through it and into the two beams.

Step 11: Stand up the legs

In progress here