/** \file * \brief Example code for Simple Open EtherCAT master * * Usage : red_test [ifname1] [ifname2] [cycletime] * ifname is NIC interface, f.e. eth0 * cycletime in us, f.e. 500 * * This is a redundancy test. * * (c)Arthur Ketels 2008 */ #include #include #include #include #include #include #include #include #include #include #include "ethercat.h" #define NSEC_PER_SEC 1000000000 #define EC_TIMEOUTMON 500 struct sched_param schedp; char IOmap[4096]; pthread_t thread1, thread2; struct timeval tv, t1, t2; int dorun = 0; int deltat, tmax = 0; int64 toff, gl_delta; int DCdiff; int os; uint8 ob; uint16 ob2; uint8 *digout = 0; int expectedWKC; boolean needlf; volatile int wkc; boolean inOP; uint8 currentgroup = 0; int cycle_time = 0; int po2so_EL1252(ecx_contextt *context, uint16 slave) { int wkc = 0; uint8 RA = 0x01; (void)ecx_FPWR(context->port, slave, ECT_REG_DCSYNCACT, sizeof(RA), &RA, EC_TIMEOUTRET); printf("PO2SO hook for %s, slave %d called\n", ec_slave[slave].name, slave); return wkc; } void redtest(char *ifname) { int cnt, i, j, oloop, iloop; printf("Starting Redundant test\n"); /* initialise SOEM, bind socket to ifname */ //(void) ifname2; // if (ec_init_redundant(ifname, ifname2)) if (ec_init(ifname)) { printf("ec_init on %s succeeded.\n", ifname); /* find and auto-config slaves */ if (ec_config_init(FALSE) > 0) { ec_slave[2].PO2SOconfigx = po2so_EL1252; ecx_context.manualstatechange = 1; ec_slave[0].state = EC_STATE_PRE_OP; ec_statecheck(0, EC_STATE_PRE_OP, EC_TIMEOUTSTATE); ec_config_map(&IOmap); /* configure DC options for every DC capable slave found in the list */ ec_configdc(); ec_slave[0].state = EC_STATE_SAFE_OP; printf("%d slaves found and configured.\n", ec_slavecount); /* wait for all slaves to reach SAFE_OP state */ ec_statecheck(0, EC_STATE_SAFE_OP, EC_TIMEOUTSTATE); printf("Run processing for 10 sec in SAFE-OP\n"); dorun = 1; osal_usleep(10 * 1000000); dorun = 0; printf("Continue setup\n"); // for (int i =1; i<10000;i++) // { // ec_send_processdata(); // ec_receive_processdata(EC_TIMEOUTSTATE); // } ec_dcsync01(1, TRUE, cycle_time * 1000, 0, 0); ec_dcsync01(2, TRUE, cycle_time * 1000, 0, 0); osal_usleep(2 * 1000000); /* read indevidual slave state and store in ec_slave[] */ ec_readstate(); for (cnt = 1; cnt <= ec_slavecount; cnt++) { printf("Slave:%d Name:%s Output size:%3dbits Input size:%3dbits " "State:%2d delay:%d.%d\n", cnt, ec_slave[cnt].name, ec_slave[cnt].Obits, ec_slave[cnt].Ibits, ec_slave[cnt].state, (int)ec_slave[cnt].pdelay, ec_slave[cnt].hasdc); printf(" Out:%p,%4d In:%p,%4d\n", ec_slave[cnt].outputs, ec_slave[cnt].Obytes, ec_slave[cnt].inputs, ec_slave[cnt].Ibytes); /* check for EL2004 or EL2008 */ if (!digout && ((ec_slave[cnt].eep_id == 0x0af83052) || (ec_slave[cnt].eep_id == 0x07d83052))) { digout = ec_slave[cnt].outputs; } } expectedWKC = (ec_group[0].outputsWKC * 2) + ec_group[0].inputsWKC; printf("Calculated workcounter %d\n", expectedWKC); ecx_context.manualstatechange = 0; printf("Request operational state for all slaves\n"); ec_slave[0].state = EC_STATE_OPERATIONAL; /* request OP state for all slaves */ ec_writestate(0); /* activate cyclic process data */ dorun = 1; /* wait for all slaves to reach OP state */ ec_statecheck(0, EC_STATE_OPERATIONAL, 5 * EC_TIMEOUTSTATE); oloop = ec_slave[0].Obytes; if ((oloop == 0) && (ec_slave[0].Obits > 0)) oloop = 1; if (oloop > 8) oloop = 8; iloop = ec_slave[0].Ibytes; if ((iloop == 0) && (ec_slave[0].Ibits > 0)) iloop = 1; // if (iloop > 8) iloop = 8; if (ec_slave[0].state == EC_STATE_OPERATIONAL) { printf("Operational state reached for all slaves.\n"); inOP = TRUE; /* acyclic loop 5000 x 20ms = 10s */ for (i = 1; i <= 5000; i++) { printf("Processdata cycle %5d , Wck %3d, DCtime %12" PRId64 ", dt %12" PRId64 ", O:", dorun, wkc, ec_DCtime, gl_delta); for (j = 0; j < oloop; j++) { printf(" %2.2x", *(ec_slave[0].outputs + j)); } printf(" I:"); for (j = 0; j < iloop; j++) { printf(" %2.2x", *(ec_slave[0].inputs + j)); } printf("\r"); fflush(stdout); osal_usleep(20000); } dorun = 0; inOP = FALSE; } else { printf("Not all slaves reached operational state.\n"); ec_readstate(); for (i = 1; i <= ec_slavecount; i++) { if (ec_slave[i].state != EC_STATE_OPERATIONAL) { printf("Slave %d State=0x%2.2x StatusCode=0x%4.4x : %s\n", i, ec_slave[i].state, ec_slave[i].ALstatuscode, ec_ALstatuscode2string(ec_slave[i].ALstatuscode)); } } } printf("Request safe operational state for all slaves\n"); ec_slave[0].state = EC_STATE_SAFE_OP; /* request SAFE_OP state for all slaves */ ec_writestate(0); } else { printf("No slaves found!\n"); } printf("End redundant test, close socket\n"); /* stop SOEM, close socket */ ec_close(); } else { printf("No socket connection on %s\nExcecute as root\n", ifname); } } /* add ns to timespec */ void add_timespec(struct timespec *ts, int64 addtime) { int64 sec, nsec; nsec = addtime % NSEC_PER_SEC; sec = (addtime - nsec) / NSEC_PER_SEC; ts->tv_sec += sec; ts->tv_nsec += nsec; if (ts->tv_nsec >= NSEC_PER_SEC) { nsec = ts->tv_nsec % NSEC_PER_SEC; ts->tv_sec += (ts->tv_nsec - nsec) / NSEC_PER_SEC; ts->tv_nsec = nsec; } } /* PI calculation to get linux time synced to DC time */ void ec_sync(int64 reftime, int64 cycletime, int64 *offsettime) { static int64 integral = 0; int64 delta; /* set linux sync point 50us later than DC sync, just as example */ delta = (reftime - 50000) % cycletime; if (delta > (cycletime / 2)) { delta = delta - cycletime; } if (delta > 0) { integral++; } if (delta < 0) { integral--; } *offsettime = -(delta / 100) - (integral / 20); gl_delta = delta; } /* RT EtherCAT thread */ OSAL_THREAD_FUNC_RT ecatthread(void *ptr) { struct timespec ts, tleft; int ht; int64 cycletime; clock_gettime(CLOCK_MONOTONIC, &ts); ht = (ts.tv_nsec / 1000000) + 1; /* round to nearest ms */ ts.tv_nsec = ht * 1000000; if (ts.tv_nsec >= NSEC_PER_SEC) { ts.tv_sec++; ts.tv_nsec -= NSEC_PER_SEC; } cycletime = *(int *)ptr * 1000; /* cycletime in ns */ toff = 0; dorun = 0; ec_send_processdata(); while (1) { /* calculate next cycle start */ add_timespec(&ts, cycletime + toff); /* wait to cycle start */ clock_nanosleep(CLOCK_MONOTONIC, TIMER_ABSTIME, &ts, &tleft); if (dorun > 0) { wkc = ec_receive_processdata(EC_TIMEOUTRET); dorun++; /* if we have some digital output, cycle */ if (digout) *digout = (uint8)((dorun / 16) & 0xff); if (ec_slave[0].hasdc) { /* calulate toff to get linux time and DC synced */ ec_sync(ec_DCtime, cycletime, &toff); } ec_send_processdata(); } } } OSAL_THREAD_FUNC ecatcheck(void *ptr) { int slave; (void)ptr; while (1) { if (inOP && ((wkc < expectedWKC) || ec_group[currentgroup].docheckstate)) { if (needlf) { needlf = FALSE; printf("\n"); } /* one ore more slaves are not responding */ ec_group[currentgroup].docheckstate = FALSE; ec_readstate(); for (slave = 1; slave <= ec_slavecount; slave++) { if ((ec_slave[slave].group == currentgroup) && (ec_slave[slave].state != EC_STATE_OPERATIONAL)) { ec_group[currentgroup].docheckstate = TRUE; if (ec_slave[slave].state == (EC_STATE_SAFE_OP + EC_STATE_ERROR)) { printf("ERROR : slave %d is in SAFE_OP + ERROR, attempting ack.\n", slave); ec_slave[slave].state = (EC_STATE_SAFE_OP + EC_STATE_ACK); ec_writestate(slave); } else if (ec_slave[slave].state == EC_STATE_SAFE_OP) { printf("WARNING : slave %d is in SAFE_OP, change to OPERATIONAL.\n", slave); ec_slave[slave].state = EC_STATE_OPERATIONAL; ec_writestate(slave); } else if (ec_slave[slave].state > EC_STATE_NONE) { if (ec_reconfig_slave(slave, EC_TIMEOUTMON)) { ec_slave[slave].islost = FALSE; printf("MESSAGE : slave %d reconfigured\n", slave); } } else if (!ec_slave[slave].islost) { /* re-check state */ ec_statecheck(slave, EC_STATE_OPERATIONAL, EC_TIMEOUTRET); if (ec_slave[slave].state == EC_STATE_NONE) { ec_slave[slave].islost = TRUE; printf("ERROR : slave %d lost\n", slave); } } } if (ec_slave[slave].islost) { if (ec_slave[slave].state == EC_STATE_NONE) { if (ec_recover_slave(slave, EC_TIMEOUTMON)) { ec_slave[slave].islost = FALSE; printf("MESSAGE : slave %d recovered\n", slave); } } else { ec_slave[slave].islost = FALSE; printf("MESSAGE : slave %d found\n", slave); } } } if (!ec_group[currentgroup].docheckstate) printf("OK : all slaves resumed OPERATIONAL.\n"); } osal_usleep(10000); } } #define stack64k (64 * 1024) int main(int argc, char *argv[]) { printf("SOEM (Simple Open EtherCAT Master)\nRedundancy test\n"); if (argc > 2) { dorun = 0; cycle_time = atoi(argv[2]); /* create RT thread */ osal_thread_create_rt(&thread1, stack64k * 2, &ecatthread, (void *)&cycle_time); /* create thread to handle slave error handling in OP */ osal_thread_create(&thread2, stack64k * 4, &ecatcheck, NULL); /* start acyclic part */ redtest(argv[1]); } else { printf("Usage: red_test ifname1 cycletime\nifname = eth0 for " "example\ncycletime in us\n"); } printf("End program\n"); return (0); }