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GOTO Rate Intro


IoT Protocols in Industry

What's a Fieldbus?

"Industrial, digital bus used for real-time distributed control."

  • Mainly used in manufacturing (assembly lines, process control, etc.)
  • Connects instruments in the shop-floor
  • Allows different topologies (daisy-chain, tree, etc.)
  • Controllers where originally connected through serial (just picture the cable salads); a fieldbus solves that issue
  • Cost-effective (less cables, easier maintenance)

Fieldbuses, fieldbuses all the way...

Industrial protocols overview

Fieldbus and Industrial Ethernet standards

  • Modbus RTU (serial) (published in 1979!)
  • Modbus TCP (Ethernet)
  • Profibus (serial)
  • Profinet
  • CAN (a vehicle bus, in reality)
  • Bitbus
  • EtherCAT
  • DeviceNET
  • BACnet (Although I wouldn't call it a fielbus...)
  • And many, many more...

Just a normal PLC

PLC S7

What's a PFC? (with an F!) I

>_ Programmable Fieldbus Controller

  • Not to be confused with a PLC (Programmable Logic Controller)
  • They often support different fieldbuses by default
  • Easily expandable (new I/O modules can be attached, motor drivers, etc.)
  • Most of them run an OS (and it's possible to create custom images)

What's a PFC? (with an F!) II

>_ Programmable Fieldbus Controller

  • Manufacturers provide SDKs in different languages
  • Connectivity (at least 2x network interfaces, WiFi, 3G/LTE failover, serial, etc.)
  • More and more have built-in HTTP APIs
  • Most of them integrate web servers for configuration, HMIs or SCADA functionalities
  • They may replace the proprietary automation software suites

What's a PFC?

IO-Link example topology

IO-Link: State of the art

"IO-Link is the first standardised IO technology worldwide (IEC 61131-9) for the communication with sensors and actuators. IO-Link is no fieldbus but the further development of the existing, tried-and-tested connection technology."

  • 3-wire connections
  • Smart sensors: they work out-of-the-box, and they "identify" themselves
  • Descriptive files that include information of the manufacturer, the type, and the calibration
  • Sensors can be replaced, and the calibration and specs file updated remotely
  • IO-Link masters support different fieldbus and Industrial Ethernet standards

IO-Link: Topology example

Industrial protocols overview

IO-Link: Master / sensor aggregator

IO-Link example topology

And now ... subtle product placement

IO-Link example topology