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Noticed another assert in ats9 this time in HostDBInfo::alloc() and this assert is slightly more clear. than #6849 which could well be due to the same issue.
proxy.config.io.max_buffer_size is set to the default value of 32K in our prod, and the size that's being asked here is larger than that (43K). As a result, iobuffer_size_to_index() returns -43K (since the max_io_buf_size is set to 32K or iobuf index = 8).
It's not clear yet why this assert isn't tripping in our non-ats9 prod - the code seems to be identical in our non-ats9 version as well, so, it's very surprising that this assert never once fired :-/
#0 0x00002ab14f55d207 in raise () from /lib64/libc.so.6
(gdb) bt
#0 0x00002ab14f55d207 in raise () from /lib64/libc.so.6
#1 0x00002ab14f55e8f8 in abort () from /lib64/libc.so.6
#2 0x00002ab14cc1d35b in ink_abort (message_format=message_format@entry=0x2ab14cc9a2a7 "%s:%d: failed assertion `%s`") at ink_error.cc:99
#3 0x00002ab14cc1a045 in _ink_assert (expression=expression@entry=0x80e86b "iobuffer_index >= 0", file=file@entry=0x80e855 "./I_HostDBProcessor.h", line=line@entry=158) at ink_assert.cc:37
#4 0x0000000000674de4 in HostDBInfo::alloc (size=43768, this=<optimized out>) at ./I_HostDBProcessor.h:158
#5 0x0000000000673037 in HostDBContinuation::dnsEvent (this=0x2ab1527a8ea0, event=<optimized out>, e=0x2ab156660000) at HostDB.cc:1302
#6 0x00000000006869a9 in handleEvent (data=0x2ab156660000, event=600, this=0x2ab1527a8ea0) at /export/content/data/multiproduct-post-commit/i001/workspace/ats-core_dda77c0caf7d2719229197d3b11eaa30288bdcd5/ats9/src/iocore/eventsystem/I_Continuation.h:190
#7 DNSEntry::postOneEvent (this=0x2ab1639f5630) at DNS.cc:1450
#8 0x00000000007bf371 in handleEvent (data=0x2ab161663c20, event=1, this=0x2ab1639f5630) at I_Continuation.h:190
#9 EThread::process_event (this=this@entry=0x2ab155806000, e=e@entry=0x2ab161663c20, calling_code=1) at UnixEThread.cc:127
#10 0x00000000007bf9ae in EThread::process_queue (this=this@entry=0x2ab155806000, NegativeQueue=NegativeQueue@entry=0x2ab163504e00, ev_count=ev_count@entry=0x2ab163504dfc, nq_count=nq_count@entry=0x2ab163504df8) at UnixEThread.cc:162
#11 0x00000000007bff3b in EThread::execute_regular (this=this@entry=0x2ab155806000) at UnixEThread.cc:222
#12 0x00000000007c0712 in EThread::execute (this=0x2ab155806000) at UnixEThread.cc:327
#13 0x00000000007beab9 in spawn_thread_internal (a=0x2ab15096b740) at Thread.cc:92
#14 0x00002ab14e873dd5 in start_thread () from /lib64/libpthread.so.0
#15 0x00002ab14f624ead in clone () from /lib64/libc.so.6
(gdb) f 4