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Section 1.2 Tools and Parts

Morris Winkler edited this page Feb 28, 2016 · 54 revisions
Table 1. Tools

Photoshoot 220 Sony Normal Laptop with OSX, Linux or Windows

Double Open End Spanner Open End Spanners sized 17mm/15mm/8mm

38028 bits px500 Torx 8 Screwdriver

06773etc 4567mm Allen keys 1.5, 2.5, 3.0 and 6.0 mm

image 13110 Utility Knive

Longnose Long Nose Pliers

clipping Clipping Pliers

Calipers Calipers

ZapGlue Zap Goo PT12 or UHU Allplast '*'

BlueScotch (Blue) Painters Tape '*'

kapton Kapton '*'

'*' Included in the Workshop, NOT included in the Kit.

This is the list of all the parts you will find in the box if you bought a kit or workshop through i3Berlin.com. A full Bill of Materials can be found here

Tip: you can enlarge the images by right click and then view the image.

Table 2. Acrylic Parts

Section 1 0129
1x RUMBA Case Base

Section 1 0130
1x RUMBA Case Bottom

Section 1 0133
1x RUMBA Case Left Side

Section 1 0139
1x RUMBA Case Top

Section 1 0135
1x RUMBA Case Right Side

Section 1 0134
1x Case Lid

Section 1 0134
1x Display Case Base

Section 1 0114
1x Display Case Left

Section 1 0115
1x Display Case Back

Section 1 0118
1x Display Case Front

Section 1 0123
1x Display Case Right

Section 1 0125
1x Display Case Top Base

Section 1 0126
1x Display Case Top Bottom

Section 1 0127
1x Display Case Window

Section 1 0128
1x Display Case Window

Section 1 0128
1x Display Case Top

Section 1 0142
4x Display spacer

Section 1 0119
1x Knob Base

Section 1 0124
1x Knob Support

Section 1 0121
1x Knob Rim

Section 1 0120
1x Knob Cushion

Section 1 0117
2x Display Case Foot

Section 1 0108
3x End-stop Cover Top

Section 1 0109
3x End-stop Cover Rim

Section 1 0110
1x X-Motor Cover Acrylic

Section 1 0111
1x X-Idler Cover Acrylic

Section 1 0112
2x Z-Motor Cover Acrylic

Section 1 0113
2x Z-Top Cover Acrylic

Section 1 0074
1x Z-Endstop Holder

Section 1 0145
1x Cable Holder Cover

Section 1 0137
1x RUMBA Case Inlet Side

Section 1 0149
2x X-Idler Cover

Table 3. Printed Parts Casings

Section 1 0131
1x RUMBA Case Cable Inlet

Section 1 0132
2x RUMBA Case Corner

Section 1 0140
1x RUMBA Case FanHolder

Section 1 0116
1x Display Case Corner

Table 4. Printed Parts Y

Section 1 0069
1x Y-Middle Right

Section 1 0068
1x Y-Middle Left

Section 1 0065
1x Y-Front Left

Section 1 0067
1x Y-Height Adjuster

Section 1 0066
1x Y-Front Right

Section 1 0044
2x Belt Guiding Disk

Section 1 0070
1x Y-Motor mount

Section 1 0053
1x Power Connector Cover

Section 1 0064
1x Y-Back Left

Section 1 0071
1x Y-Teeth

Table 5. Printed Parts XZ

Section 1 0060
1x X-Motor

Section 1 0061
1x X-Bearing Holder Left

Section 1 0059
1x X-Idler

Section 1 0062
1x X-Bearing Holder Right

Section 1 0058
1x X-Carriage

Section 1 0063
1x X-Teeth

Section 1 0072
1x Z-Motor Left

Section 1 0073
1x Z-Motor Right

Section 1 0044
2x Belt Guiding Disk

Section 1 0076
1x Z-Top Left

Section 1 0077
1x Z-Top Right

Table 6. Printed Parts Extruder

Section 1 0049
1x Extruder Fan Holder

Section 1 0100
1x Extruder Center Left

Section 1 0105
1x Extruder Center Right

Section 1 0107
2x E3D Fan Duct

Table 7. Printed Parts Wiring

Section 1 0054
1x Power Supply Cover

Section 1 0050
1x Active Cooling

Section 1 0045
1x Cable Holder

Section 1 0138
1x RUMBA Case Small Corner

Table 8. Frame

Section 1 0011
1x Back Plate

Section 1 0012
1x Front Plate

Section 1 0013
1x Y-Carriage

Section 1 0010
1x XZ-Plate

Section 1 0014
1x Extruder Base Plate

Section 1 0015
1x Extruder Front Plate L

Section 1 0016
1x Extruder Front Plate R

Table 9. RUMBA Box

Section 1 0143
1x RUMBA Board

Section 1 0018
2x GT2 Pulley

Section 1 0141
1x 40mm Fan

Section 1 0104
4x M3x4 Set Screw

Section 1 0150
1x Ceramic Screw Driver

Table 10. Graphic LCD Box

Section 1 0005
1x Graphic LCD Controller

Section 1 0151
1x SD Card

Section 4 0011b
2x Flatband Cable

Table 11. Endstop Box

Section 1 0006
1x Hall-O Endstop

Section 1 0152
6x Magnet

Table 12. Rods Y

Section 1 0079
2x M10 Threaded Rod

Section 1 0080
2x Smooth Rod 8 x 385

Table 13. Rods XZ

Section 1 0080
1x 8mm x 400 Smooth Rod

Section 1 0080
1x 8mm x 343 Smooth Rod

Section 1 0080
2x 8x320mm Smooth Rod

Section 1 0101
2x Nema 17 Threaded Stepper

Table 14. Screws Y

Section 1 0025
8x M10 Washer

Section 1 0024
8x M10 Spring Washer

Section 1 0023
12x M10 Nut

Section 1 0022
2x M10 Flange Nut

Section 1 0033
4x Round Nut

Section 1 0032
4x M4x10 Cylinder Screw

Section 1 0029
1x M3x16 Cylinder Screw

Section 1 0028
3+1 M3x10 Cylinder Screw

Section 1 0035
3x Torx 3x16 Screw

Section 1 0034
2+1 Torx 3x10 Screw

Section 1 0026
1+1 M3 Locknut

Section 1 0036
1x 4h8x16 Dowel

Section 1 0001
1x 624ZZ Bearing

Section 1 0103
1x Teethed Washer

Section 1 0154
1x Belt Tensioner

Table 15. Screws XZ

Section 1 0032
1x M4x10 Cylinder Screw

Section 1 0028
5+1 M3x10 Cylinder Screw

Section 1 0019
8+1 M3x10 Counter Sunk

Section 1 0035
6x Torx 3x16 Screw

Section 1 0034
14+1 Torx 3x10 Screw

Section 1 0027
5+1 M3 Washer

Section 1 0001
1x 624ZZ Bearing

Section 1 0154
1x Belt Tensioner

Table 16. Screws Wiring

Section 1 0031
2x M3x40 Cylinder Screw

Section 1 0028
2x M3x10 Cylinder Screw

Section 1 0021
3x M3x20 CounterSunk

Section 1 0026
3x M3 Locknut

Section 1 0147
3x M3 Knurled Nut

Section 1 0146
3x Spring

Section 1 0144
2x Spacers

Table 17. Screws Extruder

Section 1 0029
4x M3x20 Cylinder Screw

Section 1 0021
6x M3x20 Counter Sunk

Section 1 0020
2x M3x12 Counter Sunk

Section 1 0035
8x Torx 3x16 Screw

Section 1 0106
4x Extruder Spring

Section 1 0036
2x 4h8x16 Dowel

Section 1 0001
2x 624ZZ Bearing

Table 18. Hotend

Section 1 0104
1x M3x3 Set Screw

Section 1 0104
1x M3x4 Set Screw

Section 1 0099
1x Filament Pulley

Section 1 0098
1x E3D Cooler Body

Section 1 0096
1x E3D Heat Break

Section 1 0097
1x E3D Heater Block

Section 1 0095
1x E3D Nozzle

Section 1 0094
1x Thermistor

Section 1 0153
1x Thermistor insulation 5cm

Table 19. Electronics

Section 1 0161
2x Nema 17 48mm

Section 1 0017
1or2 Nema 17 40mm

Section 1 0009
1x Power Connector

Section 1 0089
2x Glass Fuse

Table 20. Cables

Section 1 0084
1x X Endstop 60cm

Section 1 0083
1x X Motor 53cm

Section 1 0084
1x Y Endstop 60cm

Section 1 0083
1x Y Motor 55cm

Section 1 0084
1x Z Endstop 65cm

Section 1 0083
1x Z-Motor Serial

Section 1 0083
1or2 Extruder Motor 100cm

Section 1 0085
1or2 Extruder Thermistor 110cm

Section 1 0092
1or2 Extruder Fan Passive 110cm

Section 1 0093
1x Extruder Fan Active 100cm

Section 1 0091
1or2 Extruder HeatCartridge 100cm

Section 1 0081
1x PSU-Power 12V 44cm

Section 1 0082
1x PSU-Power 220V 29cm

Section 1 0042
1x Timing Belt-X 83,6cm

Section 1 0042
1x Timing Belt-Y 72,8cm

Section 1 0155
1x Braided Sleeve 39cm

Section 1 0155
1x Braided Sleeve 54cm

Section 1 0155
1x Braided Sleeve 50cm

Section 1 0155
1x Braided Sleeve 31cm

Section 1 0155
1x Braided Sleeve 74cm

Section 1 0162
1x Power Cable

Table 21. Filament Holder + Heatbed

Section 1 0148
1x Mirror Clamp

Section 1 0156
1x Filament Holder

Section 1 0001
4x 624ZZ Bearing

Section 1 0157
2x 4mm Rod

Section 1 0158
1x Teflon pipe 1m

Section 1 0007
1x Heatbed

Section 1 0037
1x Mirror

Section 1 0163
1x Power Supply Sticker

Section 1 0159
5m Test Filament

Table 22. Other

Section 1 0008
1x Power Supply

Section 1 0002
10x LM8UU Linear Bearing

Section 1 0041
50x Zipties

superglue
1x superglue

i3 Berlin

1 Introduction
1.1: History
1.2: Tools and Parts
1.3: Preparing the Casings

2 Assembly of the Y-Unit
2.1: Rods and Power Supply
2.2: Front- and Back- Plate
2.3: Mounting Y-Carriage and Belt

3 Assembly of the XZ-Unit
3.1: Mounting the X-Axis
3.2: Mounting the Z-Axis
3.3: Mounting the Timing Belt
3.4: Assembling the Extruder

4 Wiring
4.1: Wiring the Power Supply
4.2: Wiring the Z-Unit
4.3: Wiring the Y-Unit
4.4: Wiring the X-Axis
4.5: Gluing the Endstop Magnets
4.6: Uploading Firmware
4.7: Wiring the Extruder
4.8: Mounting the Heatbed

5 Calibration
5.1: Testing Functionality
5.2: Calibrating the Y Axis
5.3: Calibrating the X Axis
5.4: Calibrating the Print Platform

6 Printing
6.1: Filament Holder
6.2: Cura
6.3: Kisslicer
6.4: Dual Printing

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