fix(copilot-autolayout): more subflow cases and deal with resizing

apps/sim/app/api/workflows/[id]/route.ts

@@ -152,7 +152,23 @@ export async function GET(request: NextRequest, { params }: { params: Promise<{
 
       return NextResponse.json({ data: finalWorkflowData }, { status: 200 })
     }
-    return NextResponse.json({ error: 'Workflow has no normalized data' }, { status: 400 })
+
+    const emptyWorkflowData = {
+      ...workflowData,
+      state: {
+        deploymentStatuses: {},
+        blocks: {},
+        edges: [],
+        loops: {},
+        parallels: {},
+        lastSaved: Date.now(),
+        isDeployed: workflowData.isDeployed || false,
+        deployedAt: workflowData.deployedAt,
+      },
+      variables: workflowData.variables || {},
+    }
+
+    return NextResponse.json({ data: emptyWorkflowData }, { status: 200 })
   } catch (error: any) {
     const elapsed = Date.now() - startTime
     logger.error(`[${requestId}] Error fetching workflow ${workflowId} after ${elapsed}ms`, error)

apps/sim/app/workspace/[workspaceId]/layout.tsx

@@ -14,12 +14,14 @@ export default function WorkspaceLayout({ children }: { children: React.ReactNod
       <ProviderModelsLoader />
       <GlobalCommandsProvider>
         <Tooltip.Provider delayDuration={600} skipDelayDuration={0}>
-          <WorkspacePermissionsProvider>
-            <div className='flex min-h-screen w-full'>
-              <SidebarNew />
-              <div className='flex flex-1 flex-col'>{children}</div>
-            </div>
-          </WorkspacePermissionsProvider>
+          <div className='flex min-h-screen w-full'>
+            <WorkspacePermissionsProvider>
+              <div className='shrink-0' suppressHydrationWarning>
+                <SidebarNew />
+              </div>
+              {children}
+            </WorkspacePermissionsProvider>
+          </div>
         </Tooltip.Provider>
       </GlobalCommandsProvider>
     </>

apps/sim/app/workspace/[workspaceId]/templates/layout.tsx

@@ -1,3 +1,7 @@
 export default function TemplatesLayout({ children }: { children: React.ReactNode }) {
-  return <div>{children}</div>
+  return (
+    <main className='flex flex-1 flex-col h-full overflow-hidden bg-muted/40'>
+      <div>{children}</div>
+    </main>
+  )
 }

apps/sim/app/workspace/[workspaceId]/w/[workflowId]/layout.tsx

@@ -2,7 +2,7 @@ import { ErrorBoundary } from '@/app/workspace/[workspaceId]/w/[workflowId]/comp
 
 export default function WorkflowLayout({ children }: { children: React.ReactNode }) {
   return (
-    <main className='h-full overflow-hidden bg-muted/40'>
+    <main className='flex flex-1 flex-col h-full overflow-hidden bg-muted/40'>
       <ErrorBoundary>{children}</ErrorBoundary>
     </main>
   )

apps/sim/app/workspace/[workspaceId]/w/[workflowId]/workflow.tsx

@@ -1295,14 +1295,18 @@ const WorkflowContent = React.memo(() => {
       return
     }
 
+    // Check if we encountered an error loading this specific workflow to prevent infinite retries
+    const hasLoadError = hydration.phase === 'error' && hydration.workflowId === currentId
+
     // Check if we need to load the workflow state:
     // 1. Different workflow than currently active
     // 2. Same workflow but hydration phase is not 'ready' (e.g., after a quick refresh)
     const needsWorkflowLoad =
-      activeWorkflowId !== currentId ||
-      (activeWorkflowId === currentId &&
-        hydration.phase !== 'ready' &&
-        hydration.phase !== 'state-loading')
+      !hasLoadError &&
+      (activeWorkflowId !== currentId ||
+        (activeWorkflowId === currentId &&
+          hydration.phase !== 'ready' &&
+          hydration.phase !== 'state-loading'))
 
     if (needsWorkflowLoad) {
       const { clearDiff } = useWorkflowDiffStore.getState()

apps/sim/app/workspace/[workspaceId]/w/components/sidebar/sidebar-new.tsx

@@ -60,11 +60,15 @@ export function SidebarNew() {
   // Session data
   const { data: sessionData, isPending: sessionLoading } = useSession()
 
-  // Sidebar state
-  const isCollapsed = useSidebarStore((state) => state.isCollapsed)
+  // Sidebar state - use store's hydration tracking to prevent SSR mismatch
+  const hasHydrated = useSidebarStore((state) => state._hasHydrated)
+  const isCollapsedStore = useSidebarStore((state) => state.isCollapsed)
   const setIsCollapsed = useSidebarStore((state) => state.setIsCollapsed)
   const setSidebarWidth = useSidebarStore((state) => state.setSidebarWidth)
 
+  // Use default (expanded) state until hydrated to prevent hydration mismatch
+  const isCollapsed = hasHydrated ? isCollapsedStore : false
+
   // Determine if we're on a workflow page (only workflow pages allow collapse and resize)
   const isOnWorkflowPage = !!workflowId
 

apps/sim/app/workspace/[workspaceId]/w/page.tsx

@@ -1,6 +1,6 @@
 'use client'
 
-import { useEffect, useState } from 'react'
+import { useEffect } from 'react'
 import { Loader2 } from 'lucide-react'
 import { useParams, useRouter } from 'next/navigation'
 import { createLogger } from '@/lib/logs/console/logger'
@@ -14,21 +14,12 @@ export default function WorkflowsPage() {
   const { workflows, setActiveWorkflow } = useWorkflowRegistry()
   const params = useParams()
   const workspaceId = params.workspaceId as string
-  const [isMounted, setIsMounted] = useState(false)
 
   // Fetch workflows using React Query
   const { isLoading, isError } = useWorkflows(workspaceId)
 
-  // Track when component is mounted to avoid hydration issues
+  // Handle redirection once workflows are loaded
   useEffect(() => {
-    setIsMounted(true)
-  }, [])
-
-  // Handle redirection once workflows are loaded and component is mounted
-  useEffect(() => {
-    // Wait for component to be mounted to avoid hydration mismatches
-    if (!isMounted) return
-
     // Only proceed if workflows are done loading
     if (isLoading) return
 
@@ -50,17 +41,19 @@ export default function WorkflowsPage() {
       const firstWorkflowId = workspaceWorkflows[0]
       router.replace(`/workspace/${workspaceId}/w/${firstWorkflowId}`)
     }
-  }, [isMounted, isLoading, workflows, workspaceId, router, setActiveWorkflow, isError])
+  }, [isLoading, workflows, workspaceId, router, setActiveWorkflow, isError])
 
   // Always show loading state until redirect happens
   // There should always be a default workflow, so we never show "no workflows found"
   return (
-    <div className='flex h-screen items-center justify-center'>
-      <div className='text-center'>
-        <div className='mx-auto mb-4'>
-          <Loader2 className='h-8 w-8 animate-spin text-muted-foreground' />
+    <main className='flex flex-1 flex-col h-full overflow-hidden bg-muted/40'>
+      <div className='flex h-full items-center justify-center'>
+        <div className='text-center'>
+          <div className='mx-auto mb-4'>
+            <Loader2 className='h-8 w-8 animate-spin text-muted-foreground' />
+          </div>
         </div>
       </div>
-    </div>
+    </main>
   )
 }

apps/sim/lib/workflows/autolayout/core.ts

@@ -3,12 +3,9 @@ import {
   CONTAINER_LAYOUT_OPTIONS,
   DEFAULT_LAYOUT_OPTIONS,
   MAX_OVERLAP_ITERATIONS,
-  OVERLAP_MARGIN,
 } from '@/lib/workflows/autolayout/constants'
 import type { Edge, GraphNode, LayoutOptions } from '@/lib/workflows/autolayout/types'
 import {
-  boxesOverlap,
-  createBoundingBox,
   getBlockMetrics,
   normalizePositions,
   prepareBlockMetrics,
@@ -172,54 +169,48 @@ export function groupByLayer(nodes: Map<string, GraphNode>): Map<number, GraphNo
 }
 
 /**
- * Resolves overlaps between all nodes, including across layers.
- * Nodes in the same layer are shifted vertically to avoid overlap.
- * Nodes in different layers that overlap are shifted down.
+ * Resolves vertical overlaps between nodes in the same layer.
+ * X overlaps are prevented by construction via cumulative width-based positioning.
  */
-function resolveOverlaps(nodes: GraphNode[], verticalSpacing: number): void {
+function resolveVerticalOverlaps(nodes: GraphNode[], verticalSpacing: number): void {
   let iteration = 0
   let hasOverlap = true
 
   while (hasOverlap && iteration < MAX_OVERLAP_ITERATIONS) {
     hasOverlap = false
     iteration++
 
-    // Sort nodes by layer then by Y position for consistent processing
-    const sortedNodes = [...nodes].sort((a, b) => {
-      if (a.layer !== b.layer) return a.layer - b.layer
-      return a.position.y - b.position.y
-    })
+    // Group nodes by layer for same-layer overlap resolution
+    const nodesByLayer = new Map<number, GraphNode[]>()
+    for (const node of nodes) {
+      if (!nodesByLayer.has(node.layer)) {
+        nodesByLayer.set(node.layer, [])
+      }
+      nodesByLayer.get(node.layer)!.push(node)
+    }
 
-    for (let i = 0; i < sortedNodes.length; i++) {
-      for (let j = i + 1; j < sortedNodes.length; j++) {
-        const node1 = sortedNodes[i]
-        const node2 = sortedNodes[j]
+    // Process each layer independently
+    for (const [layer, layerNodes] of nodesByLayer) {
+      if (layerNodes.length < 2) continue
 
-        const box1 = createBoundingBox(node1.position, node1.metrics)
-        const box2 = createBoundingBox(node2.position, node2.metrics)
+      // Sort by Y position for consistent processing
+      layerNodes.sort((a, b) => a.position.y - b.position.y)
 
-        // Check for overlap with margin
-        if (boxesOverlap(box1, box2, OVERLAP_MARGIN)) {
-          hasOverlap = true
+      for (let i = 0; i < layerNodes.length - 1; i++) {
+        const node1 = layerNodes[i]
+        const node2 = layerNodes[i + 1]
 
-          // If in same layer, shift vertically around midpoint
-          if (node1.layer === node2.layer) {
-            const midpoint = (node1.position.y + node2.position.y) / 2
-
-            node1.position.y = midpoint - node1.metrics.height / 2 - verticalSpacing / 2
-            node2.position.y = midpoint + node2.metrics.height / 2 + verticalSpacing / 2
-          } else {
-            // Different layers - shift the later one down
-            const requiredSpace = box1.y + box1.height + verticalSpacing
-            if (node2.position.y < requiredSpace) {
-              node2.position.y = requiredSpace
-            }
-          }
+        const node1Bottom = node1.position.y + node1.metrics.height
+        const requiredY = node1Bottom + verticalSpacing
+
+        if (node2.position.y < requiredY) {
+          hasOverlap = true
+          node2.position.y = requiredY
 
-          logger.debug('Resolved overlap between blocks', {
+          logger.debug('Resolved vertical overlap in layer', {
+            layer,
             block1: node1.id,
             block2: node2.id,
-            sameLayer: node1.layer === node2.layer,
             iteration,
           })
         }
@@ -228,14 +219,15 @@ function resolveOverlaps(nodes: GraphNode[], verticalSpacing: number): void {
   }
 
   if (hasOverlap) {
-    logger.warn('Could not fully resolve all overlaps after max iterations', {
+    logger.warn('Could not fully resolve all vertical overlaps after max iterations', {
       iterations: MAX_OVERLAP_ITERATIONS,
     })
   }
 }
 
 /**
- * Calculates positions for nodes organized by layer
+ * Calculates positions for nodes organized by layer.
+ * Uses cumulative width-based X positioning to properly handle containers of varying widths.
  */
 export function calculatePositions(
   layers: Map<number, GraphNode[]>,
@@ -248,9 +240,27 @@ export function calculatePositions(
 
   const layerNumbers = Array.from(layers.keys()).sort((a, b) => a - b)
 
+  // Calculate max width for each layer
+  const layerWidths = new Map<number, number>()
+  for (const layerNum of layerNumbers) {
+    const nodesInLayer = layers.get(layerNum)!
+    const maxWidth = Math.max(...nodesInLayer.map((n) => n.metrics.width))
+    layerWidths.set(layerNum, maxWidth)
+  }
+
+  // Calculate cumulative X positions for each layer based on actual widths
+  const layerXPositions = new Map<number, number>()
+  let cumulativeX = padding.x
+
+  for (const layerNum of layerNumbers) {
+    layerXPositions.set(layerNum, cumulativeX)
+    cumulativeX += layerWidths.get(layerNum)! + horizontalSpacing
+  }
+
+  // Position nodes using cumulative X
   for (const layerNum of layerNumbers) {
     const nodesInLayer = layers.get(layerNum)!
-    const xPosition = padding.x + layerNum * horizontalSpacing
+    const xPosition = layerXPositions.get(layerNum)!
 
     // Calculate total height for this layer
     const totalHeight = nodesInLayer.reduce(
@@ -285,8 +295,8 @@ export function calculatePositions(
     }
   }
 
-  // Resolve overlaps across all nodes
-  resolveOverlaps(Array.from(layers.values()).flat(), verticalSpacing)
+  // Resolve vertical overlaps within layers (X overlaps prevented by cumulative positioning)
+  resolveVerticalOverlaps(Array.from(layers.values()).flat(), verticalSpacing)
 }
 
 /**

apps/sim/lib/workflows/autolayout/index.ts

@@ -1,11 +1,16 @@
 import { createLogger } from '@/lib/logs/console/logger'
+import {
+  DEFAULT_HORIZONTAL_SPACING,
+  DEFAULT_VERTICAL_SPACING,
+} from '@/lib/workflows/autolayout/constants'
 import { layoutContainers } from '@/lib/workflows/autolayout/containers'
 import { assignLayers, layoutBlocksCore } from '@/lib/workflows/autolayout/core'
 import type { Edge, LayoutOptions, LayoutResult } from '@/lib/workflows/autolayout/types'
 import {
   calculateSubflowDepths,
   filterLayoutEligibleBlockIds,
   getBlocksByParent,
+  prepareContainerDimensions,
 } from '@/lib/workflows/autolayout/utils'
 import type { BlockState } from '@/stores/workflows/workflow/types'
 
@@ -28,6 +33,19 @@ export function applyAutoLayout(
 
     const blocksCopy: Record<string, BlockState> = JSON.parse(JSON.stringify(blocks))
 
+    const horizontalSpacing = options.horizontalSpacing ?? DEFAULT_HORIZONTAL_SPACING
+    const verticalSpacing = options.verticalSpacing ?? DEFAULT_VERTICAL_SPACING
+
+    // Pre-calculate container dimensions by laying out their children (bottom-up)
+    // This ensures accurate widths/heights before root-level layout
+    prepareContainerDimensions(
+      blocksCopy,
+      edges,
+      layoutBlocksCore,
+      horizontalSpacing,
+      verticalSpacing
+    )
+
     const { root: rootBlockIds } = getBlocksByParent(blocksCopy)
     const layoutRootIds = filterLayoutEligibleBlockIds(rootBlockIds, blocksCopy)